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Home / Blog / Industry Insights / Page 2
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Inkjet Printing
UV Curing Technology
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Inkjet Printing
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ALL Guides Case Study Industry Insights Product Innovations
Compact UV device
2025-11-05
By ren peter
What is a lightweight UV device?

A lightweight UV device is basically a portable UV LED Posting device, which delivers regulated ultraviolet radiation within the wavelength range of 365nm to 405nm. This spectrum will enable the system to undertake the effective treatment of UV-sensitive adhesives, coatings, and polymers by applying them in a manner that permits photo polymerization- a process which converts liquid resin into a solid substance when subjected to UV radiation. Contemporary handheld UV curers have solid-state UV LEDs rather than mercury lamps. This change has various benefits, such as using less energy, generating less heat, instant performance, and increasing its working life. Core Technical Features The UVET equipped with a UV LED Curing Device is a high-tech solution in this regard. It is a targeted imprinted ring system designed to be precision controlled and consistent with a perceived irradiation of Ph25mm to Ph50 mm, a type of localised curing job. Key specifications include: Wavelength: 365nm, 385nm, 395nm, 405nm. UV intensity: Maximized for the high-curing efficiency of materials. Cooling system: Thermal management is water-cooled, so that it is stable. Instantly on/off: Allows zero warm-up and no warm-up. Easy-to-use interface: The interface was developed to be easy to install and use. It has a low heat generation, so no thermal ...

LED UV Curing Lamp for Screen Printing
2025-10-27
By ren peter
What is wide-format UV printing?

The speed, durability, and high resolution of the prints made over a wide surface have transformed the printing industry all over the world with the introduction of wide-format UV printing. Unlike solvent or latex printing, the UV-curable wide-format printing employs the use of ultraviolet (UV) light to harden the ink immediately on different media, causing the immediate drying process, vivid colors, and outstanding surface durability. Under this progressive process, photoinitiator-containing UV-curable inks are subjected to UV LED lamps or mercury lamps and are polymerized to convert the liquid ink into a solid film. The wide-format UV printers are energy-efficient, eco-friendly, and very versatile in use in the industry by suppressing the use of heat-based drying systems. Working Principle Wide-format UV printing is based on a photochemical reaction that is called photopolymerization. The monomers and oligomers in UV-curable inks (CMYK + white and varnish) are in the liquid state when deposited on a substrate, and then they become solid when exposed to a particular UV wavelength, usually 365nm, 385nm, 395nm, or 405nm. UV flooding, UV flood, or UV LED curing lamp. The UV flood system produces an ultraviolet light, which is reflected off the photoinitiators in the ink to cause a crosslinking ...

UV LED area curing
2025-10-26
By ren peter
What is UV LED Area Curing?

UV LED area curing is a procedure that involves the use of ultraviolet (UV) light-emitting diodes (LEDs) to cure or solidify light-reactive compounds, including adhesives, finishes, and inks. This is an exposure system used in large areas commonly referred to as a UV LED flood curing system, providing a uniform intensity and a homogenous distribution of light. These systems are used to accomplish photopolymerization reactions in UV-sensitive materials at particular UV wavelengths, usually 365nm, 385nm, 395nm, and 405nm. The outcome is a fast, energy-saving curing process that does not involve heat, noise, and maintenance problems like in the case of conventional mercury lamps. Principles of Core Technical Specifications Wavelength Options UV LED area curing systems normally work between 365nm -405nm, which enables them to have accurate control of the compatibility of materials. 365nm: This is ideal for deep curing of thicker adhesives. 385nm/395nm: Coatings, printing, PCB assembly standard. 405nm: Most suitable for surface curing and transparent. UV Irradiance (W/cm2) High-performance units deliver UV irradiance of between 2-20 W/cm2, making it cure swiftly and consistently across expansive areas. Optical Uniformity The even distribution of light is essential to quality curing. Radiant flux control and advanced optical lens arrays reduce hot spots, with variation ...

UV LED curing chamber
2025-10-25
By ren peter
What is a UV LED Oven and how does it work?

An ultraviolet curing system (also known as an LED UV curing oven or UV LED oven) is a highly developed ultraviolet curing system that applies semiconductor diodes to produce certain UV wavelengths, typically 365nm, 385nm, 395nm, and 405nm, to initiate the crosslinking process of the polymer. This reaction quickly hardens or cures materials with UV-reactive resins, producing strong and durable finishes. Key Technical Components UV LED Arrays: Intense-driven LED arrays that are designed to produce a uniform UV light. Thermal Control System: This is a system that has closed-loop temperature regulation to achieve constant temperature during curing. Digital Control Interface: Provides the options of fine-tuning the UV curing intensity, exposure time, and calibration of power density. Cooling System: LED chip cooling technology makes sure that the cooling does not overheat the system, and the LED has a long lifespan. Reflective Chamber Design: Geared towards the uniformity of optical power in the curing area. This ultraviolet curing oven is driven by an LED, so it provides accuracy and predictability in all its processes- ideal in the application of UV LED curing, high-performance in both industries and laboratories. The benefits of UV LED Curing Ovens The benefits of the UV LED curing technology span all areas ...

The UV LED tape system is an elastic ultraviolet light system, which is applied in the manufacturing process through instant curing. It is a process of applying UV LEDs on a flexible adhesive tape or strip substrate that can be continuously lit along the perimeter or parts. The system would be best applied at the moderate space assembly or in an assembly line where the original UV lamp is too big, and therefore it would provide and generate unnecessary heat. These are the flexible UV LED strip system that gives the same output intensity of UV (W/cm2) and optical irradiance and ensures that all the inches of the adhesive receive equal intensity of energy to polymerize and cure in the same manner.
2025-10-24
By ren peter
What Is a UV LED Tape System?

The UV LED tape system is an elastic ultraviolet light system, which is applied in the manufacturing process through instant curing. It is a process of applying UV LEDs on a flexible adhesive tape or strip substrate that can be continuously lit along the perimeter or parts. The system would be best applied at the moderate space assembly or in an assembly line where the original UV lamp is too big, and therefore it would provide and generate unnecessary heat. These are the flexible UV LED strip system that gives the same output intensity of UV (W/cm2) and optical irradiance and ensures that all the inches of the adhesive receive equal intensity of energy to polymerize and cure in the same manner. Core Components UV LED modules: Manufactures UV light in wavelengths of 365nm, 395nm, and 405nm. LED driver circuit: This regulates the voltage and the current of UV light. Thermal management layer: It is an enhanced heat dissipator that prolongs the life of the diode. Adhesive backing: It can be applied within several seconds on a production line or any working surface. All these aspects are incorporated in high-efficiency UV diodes, immediate start-up, and UV LED curing energy-saving performance. What is ...

UV curing for adhesives
2025-10-22
By ren peter
What is the UV Curing of Adhesives?

The process of the UV curing for adhesives technology consists of four basic steps: Adhesive Application: The light-sensitive glue or UV adhesive is placed on the surface of bonding, which can be either glass, plastic, metal, or composites. Alignment: Elements are put in place in a very precise manner so as to achieve even contact between the layers of the adhesive. UV Light Exposure: The UV LED curing system or UV curing lamp system is a source of specific wavelengths (typically 365nm or 395nm) to activate photoinitiators. Curing and Solidification: The photo polymerized adhesive takes a few seconds to cure, and it can cure completely with outstanding bond integrity. The whole process will remove the use of heat curing or extended drying periods and provide the fast-curing adhesive technology, which enhances production efficiency and reduces the use of energy. UV-Curable Adhesives are of various types UV-Cured Epoxy Resins Adhesives made of epoxy are best suited for structural bonding where high bond strength is needed when working with UV light. One of the common applications is in the making of electronics and in car manufacturing. Acrylic Acids, UV Curable Adhesives Acrylics are also noted to possess a high speed of bonding agent ...

how is the cost of UV LED curing
2025-10-21
By ren peter
What is Instant UV output?

The term Instant UV Output refers to a real-time UV energy that is emitted by UV LED lamps in order to achieve quick polymerization and quick surface drying. The technology uses the work of semiconductor-based UV diodes that directly convert electrical energy to ultraviolet light at specific wavelengths (365nm, 395nm, or 405nm). When this UV light is exposed to specially designed materials, it causes a photo-initiated reaction, a process that converts the liquid substances to solid films in a matter of seconds. This is referred to as UV curing - a procedure that forms the basis of the printing, coating, and adhesive bonding business. What Is the Science of Instant UV Emission? IUV emission works on the principle of electroluminescence. Upon the passage of an electric current through state-of-the-art UV diodes, ultraviolet light is produced as ultraviolet photons almost immediately, which create a high-intensity ultraviolet radiation that triggers chemical cross-linking of polymers. In contrast to mercury lamps, the power of the UV LEDS can be precisely adjusted by intelligent UV power control systems. This guarantees real-time control of UV output, low-heat UV emission, and consistency in UV energy delivery - perfect with fragile substrates such as plastics, films, and electronics. UV ...

ultraviolet curing
2025-10-20
By ren peter
What Is Ultraviolet Curing?

This is a mode of curing, where a reaction is catalyzed by UV light to harden or polymerize a liquid substance - i.e., adhesive, ink, or coating - into a solid. This is unlike the thermal process, whereby the UV curing process takes advantage of the light energy to trigger the activity of photoinitiators, thus causing the immediate polymerization. This process is also termed photopolymerization, and it is founded on the application of certain UV wavelengths (typically 365nm, 385nm, 395nm, and 405nm). The wavelength determines the curing depth, speed, and compatibility in materials. Basically, UV curing is an energy-efficient and non-contact method of curing that offers predictable curing action without deformation of delicate materials. The Curing Process of UV explained The UV method of curing involves three large components: UV Light Source- It is generally a lamp module of LED arrays or a mercury lamp that emits controlled ultraviolet radiation. Photoinitiator - This is a photo-reactive material that is included in the paste or the coating that is exposed to UV radiation and makes the adhesive hard. Reactive Monomers/ Polymers- they are the ones that are actually used to form a solid web during the process of curing through UV crosslinking. When the ...

pistol grip UV inspection lamp
2025-09-26
By ren peter
What is a Handheld UV Inspection Light?

A UV inspection light is a small lamp, which is portable lamp that produces UV-A radiation (approximately 365 nm wavelength). This wavelength is important as it activates fluorescent material employed in the NDT (non-destructive testing) and makes the material glow. The main characteristics are: The handheld UV inspection light based on LEDs is much colder and safer as compared to older mercury-based lamps and meets the environmental standards. Extensive Area with soaring UV The most remarkable aspect of the PGS150A handheld UV inspection light is that it has a 7-inch (17 cm) field of view at 15 inches (38 cm) working distance. This guarantees extensive light coverage, thus applicable in scanning surfaces of a large area and also in minute inspection. The lamp provides the minimum intensity of UV of 2,000 µW/cm 2, which is correct in accordance with the ASTM and ISO standards regarding UV inspection. The PGS150A has an optical glass lens as opposed to the plastic lenses that are contained in lamps. This guarantees equal distribution of the UV beam and eliminates damage to light transfer with time. What follows is a uniform performance, after inspection, without diminution in accuracy or intensity. The PGS150A is highly flexible with two ...

UV LED inspection tool
2025-09-26
By ren peter
What is a Durable UV Inspection Tool?

A Durable UV Inspection Tool, also known as a handheld or portable UV LED lamp, is a device that produces constant UV-A light and is used to inspect items, and is capable of operating in difficult conditions. Durability can mean: All these attributes ensure that the gadget is stable over time usage, which minimizes the downtime and replacement expenses. High-quality UV Inspection Tool: Sturdiness in Testing Accuracy UV LED Inspection Tool -Model UVH100 The UVET UVH100 UV LED inspection tool is designed to be used by professionals requiring precision and flexibility in the inspection, as well as comfort during inspection. It is a hands-free device designed to work as a head-mounted product, thereby allowing you to concentrate on your work without carrying tools. The adjustable strap is easily placed on your head or helmet, and the small size of the strap makes it wearable over a long period. The UVH100, unlike the traditional UV lamps that have hanging cables, has a rear-mounted battery system that keeps things clean and tidy and free of distraction. This intelligent design also enhances balance, hence the need to wear it during long shifts. The UVH100 is based on a 365nm UV LED, which is designed for ...

UV Tape Curing Systems Applications
2025-09-25
By ren peter
What is Semiconductor Tape Curing?

Semiconductor tape curing describes the management of the hardening of the adhesives and protective tapes in semiconductor processes. These tapes play an important role in such steps as: Tapes without proper curing lose their adhesion, add defects, and reduce yield. The strengthening of bonds, improvement of adhesion, and long-term reliability are secured through the curing process. UV Tape Curing UV tape curing is important in the wafer processing during dicing and backgrinding. The adhesive qualities of the tape are weakened under controlled conditions when it is subjected to UV light. This will enable collecting single chips with ease without any damage. The process provides a clean release and stability of the wafer during critical operations. Adaptability is one of the most notable features of the semiconductor tape curing systems that are used currently. UV-dicing tapes, treated, can be used not only with silicon substrates, but also with fine materials such as glass, ceramics, and compound semiconductors. This versatility implies that UV curing systems can be used across a broad range of applications in such industries as microelectronics, optoelectronics, and precision glass processing. Faster speeds of response, coupled with the system-wide decreases in hold times, enable manufacturers to work with wafers more effectively. ...

UV LED curing box
2025-09-24
By ren peter
What is High-Speed UV Curing?

High-speed UV curing is a process in which the inks, coating, or adhesive are hardened quickly with UV LED light of certain wavelengths (Usually 365nm, 385nm, or 395nm). How it works: 1. UV light is produced in a UV LED curing module. 2. The adhesive or coating has photo-initiators that interact with the light. 3. The material immediately cures - a strong bond, which is durable. Unlike traditional UV LED curing, fast UV LED curing gives an instant result and does not require any warm-up period. This suits it for high-speed production lines that are continuous in nature. UV LED Curing in Inkjet: High-Performance System UVET Inkjet system UVET, UV LED Curing, is a revolutionary product that is intended to satisfy the requirements of the current high-speed inkjet and digital printing applications. This curing lamp was designed with high performance and accuracy in mind and offers up to 30W/cm 2 of UV output, which makes it fast and uniform in its ability to cure different printing systems. It gives it the best compatibility with various UV-curable inks, coatings, and substrate options with 385nm and 395nm wavelengths- assisting in attaining excellent print quality and production efficiency. Small and Slim Design to integrate ...

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